For M85049/128-3, /128-4, /128-7 & /128-8 Bands

Two-Step ToolsThe One-Step Band Application Tools are built to SAE AS81306/1 specifications and designed to install M85049/128-3, M85049/128-4, M85049/128-7, and M85049/128-8 “stamped buckle” bands. These tools are constructed to survive the demands of production and maintenance use, and remain precisely adjusted to provide a quality band termination.

The tension-lock system gives the operator a positive indication when the precise tension has been applied. The cut-off handle easily cuts, bends, and locks the shield band in one step.

FOR TOOL PROCEDURES, CLICK HERE

DBS-2100 .250 Wide Band Application Tool
(M81306/1A):
  • Size and Weight: 6.71″ x 6.75″ x .92″,
    1.02 lbs.
  • Tension Range: 145–155 lbs.
  • Cut-off blades are replaceable with:
    Blade Replacement Kit: DBS-2100-BRK
DBS-2200 .125 Wide Mini-Band Application Tool
(M81306/1B):
  • Size and Weight: 6.71″ x 6.75″ x .92″,
    1.02 lbs.
  • Tension Range: 75–85 lbs.
  • Cut-off blades are replaceable with:
    Blade Replacement Kit: DBS-2200-BRK

VERIFICATION OF ONE-STEP EMI/RFI BAND TOOLS
M81306/1C & M81306/1D

Field Verification Inspection Gages are available to check the tension of the DMC One-Step Band Tools. These gages have a precise compression mechanism which has a sequence of indicators to verify that the applied tension is within the specified range for the band which is being applied. It is recommended to check the tension periodically, and if it needs adjustment, the instructions and accessories are provided by DMC for that purpose. The .250 width band tool (DBS-2100 Series) requires the DBS-CG7(M81306/1C) gage, and the .125 width band tool (DBS-2200 Series) requires the DBS-CG8 (M81306/1D) gage.

DBS-CG4DDMC also offers an Electronic Calibration Instrument for Calibration Laboratory operations. The DBS-CG4D Electronic Calibration Instrument will allow the operator to gage the exact tension produced by the tool, and therefore, one instrument can be used with either the .250 band width tool, or the .125 band width tool. This instrument is calibrated by DMC, and traceable to NIST.

Use verification equipment in accordance with DMC instructions DBS-CG7-DS, DBS-CG8-DS or DBS-CG4D-DS.

The DMC2058A One-Step Band Installation Kit

The DMC2058A is an all inclusive One-step Band Installation Kit. It provides your service technicians with both the DBS-2100 (M81306/1A) .250” Wide Band Application Tool and the DBS-2200 (M81306/1B) .125” Wide Mini-Band Application Tool, along with stamped buckle bands, and all accessories needed to terminate bands.

Also included are all calibration, support accessories, and illustrated operating instructions for all the tooling included.

The DMC2058A kit is equipped to install all M85049/128-3,-4 (.250 Wide) and M85049/128-7, -8 (.125 Wide) stamped EMI/RFI shield bands.

DMC2058A Contents:

  • DBS-2102 (M81306/1-01)
  • DBS-2202 (M81306/1-02)
  • DBS-128-3 (10 Pcs)
  • DBS-128-7 (10 Pcs)

AS85049/128 TOOL IDENTIFICATION CHART

TOOL P/N
DESCRIPTION
WIDTH
DMC P/N
APPLICATION
M81306/1-01Set: One-Step Tool, Gage, and Tension Key.250
DBS-2102
M85049/128-3 & -4
M81306/1-02Set: One-Step Tool, Gage, and Tension Key.125
DBS-2202
M85049/128-7 & -8
M81036/1AOne-Step Band Tool.250
DBS-2100
M85049/128-3 & -4
M81036/1BOne-Step Band Tool.125
DBS-2200
M85049/128-7 & -8
M81036/1CVerification Inspection Gage.250
DBS-CG5
DBS-2100
M81036/1DVerification Inspection Gage.125
DBS-CG6
DBS-2200
M81036/1ETension Adjustment Key.125 & .250
DBS-2100-32
DBS-2100 &
DBS-2200

 

AS85049/128 BAND IDENTIFICATION CHART

BAND MIL P/N
CONFIGURATION
WIDTH
DMC P/N
TERMINATE WITH
M85049/128-3Stamped Buckle, Flat, .250 wide x 14.25″ long.250
DBS-128-3
One-Step Only
M85049/128-4Stamped Buckle, Pre-Coiled, .250 wide x 14.25″ long.250
DBS-128-4
One-Step Only
M85049/128-7Stamped Buckle, Flat, .125 wide x 8.52″ long.125
DBS-128-7
One-Step Only
M85049/128-8Stamped Buckle, Pre-Coiled, .125 wide x 8.52″ long.125
DBS-128-8
One-Step Only

ONE-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS

.250 Width Band Tools
DBS-2100
Hand Operated Band Tool (M81306/1A)
DBS-2102
Hand Operated Band Tool Set includes DBS-2100, DBS-2100-32, DBS-CG7 (M81306/1-01)
DBS-2100-32
Tension Adjustment Key (M81306/1E)
DBS-2100-SB
Replacement Stationary Blade for .250 Band Tools
DBS-2100-MB
Replacement Movable Blade for .250 Band Tools
.125 Width Mini-Band Tools
DBS-2200
Hand Operated Mini Band Tool (M81306/1B)
DBS-2202
Hand Operated Mini Band Tool Set includes DBS-2200, DBS-2100-32, DBS-CG8(M81306/1-02)
DBS-2100-32
Tension Adjustment Key (M81306/1E)
DBS-2200-SB
Replacement Stationary Blade for .125 Band Tools
DBS-2200-MB
Replacement Movable Blade for .125 Band Tools
Tool Calibration Instrumentation
DBS-CG4D
Laboratory Verification Instrument (Electronic) for DBS-2100 & DBS-2200 series band tools
DBS-CG7
Field Verification Inspection Gage for DBS-2100, M81306/1C
DBS-CG8
Field Verification Inspection Gage for DBS-2200, M81306/1D
Banding Application Kits
DMC2058A.125 & .250 Banding Tool Kit with stamped buckle bands
Bands & Split Rings
DBS-128-3
M85049/128-3 .2501 wide x 14.25″ long EMI/RFI Band (Stamped Buckle, Flat)
DBS-128-4
M85049/128-4 .2501 wide x 14.25″ long EMI/RFI Band (Stamped Buckle, Pre-Coiled)
DBS-128-7
M85049/128-7 .1253 wide x 8.52″ long EMI/RFI Band (Stamped Buckle, Flat)
DBS-128-8
M85049/128-8 .1253 wide x 8.52″ long EMI/RFI Band (Stamped Buckle, Pre-Coiled)
4-1376*
.500 Dia. Split Ring Set (M85049/93-08)
4-1377*
.750 Dia. Split Ring Set (M85049/93-12)
4-1378*
1.00 Dia. Split Ring Set (M85049/93-16)
4-1379*
1.50 Dia. Split Ring Set (M85049/93-24)
DBS-BR1
Band Removal Tool
1 – Actual width .245
3 – Actual width .115
*Other diameters avaialble – Consult DMC for details

For more information on Banding

Banding Tool Applications
Banding Proceedures
Two-Step Banding Tool System