For M85049/128-1, M85049/128-2,M85049/128-5 and M85049/128-6 Bands

Two-Step ToolsDMC’s Two-Step Banding Tools are designated for M85049/128-1, M85049/128-2, M85049/128-5 and M85049/128-6 “welded buckle” bands. These tools tension and cut the band and leave an extended cut off tab. The second step provides an extra level of security by utilizing a roll-over tool to bend the cut-off tab over a full 180 degrees in a second operation.

FOR TOOL PROCEDURES, CLICK HERE

DBS-1100 .250 Wide Band Tool (M81306/2-01A):
  • Size and Weight: 1.38″ x 5.5″ x 7.5″, 1.4 lbs.
  • Tension Range: 140–160 lbs.
  • Cut-off blade: replaceable with DBS-1100-7
DBS-1200 .125 Wide Mini-Band Tool (M81306/2-02B):
  • Size and Weight: 1.38″ x 5.5″ x 7.5″, 1.4 lbs.
  • Tension Range: 70–90 lbs.
  • Cut-off blade: replaceable with DBS-1100-7

DBS-RO3 & DBS-RO5 (M81306/2-01C & M81306/2-02D)
TAB ROLL-OVER APPLICATION TOOLS

The DMC Roll-Over Tools are used to fold the extended band tab securely over the buckle. Experts agree that the “folded tab” method assures maximum strength and reliability.

The DBS-RO3 (M81306/2-01C) Roll-Over tool is used with the .250 wide bands.

The DBS-RO5 (M81306/2-02D) Roll-Over Tool is used with .125 wide Mini-Bands.

PBT1100 & PMBT1200 PNEUMATIC BAND APPLICATION TOOLS

The PBT1100 & PMBT1200 series Pneumatic Band Application Tools are lightweight, dependable, and easy to operate. Many of the components are interchangeable with the corresponding hand tool.

DMC’s Pneumatic Two-Step Banding Tools are compatible with all currently available bands to M85049/128.

PBT1100 – .250 Wide Band Application Tool:
  • Size and Weight: 8.75″ L, 1.52 lbs.
  • Calibration Range: 140–160 lbs.
  • Hose Length: 10 Foot Extended
  • Cut-off blade: replaceable with DBS-1100-7
PMBT1200 – .125 Wide Mini-Band Application Tool:
  • Size and Weight: 8.75″ L x 1.52 lbs.
  • Calibration Range: 70-90 lbs.
  • Hose Length: 10 Foot Extended
  • Cut-off blade: replaceable with DBS-1200-7
VERIFICATION OF TWO-STEP EMI/RFI BAND TOOLS
M81306/2-01E & M81306/2-02F

DMC’s Two-Step Band Application Tools may be adjusted and verified to insure correct band tension. In order to make this operation simple and efficient for field use, DMC designed and patented a compression fixture system which uses a Go/No-Go Gage to measure the tool tension. Ordering information for the field verification equipment (Part Numbers DBS-CG2A and DBS-CG3A) can be found in the chart at the end of this catalog.

The DBS-CG1 Laboratory Calibration Instrument will allow the operator to measure the exact tension produced by the tool.

A free standing holding fixture is available (DBS-CG1-F) to aid the calibration process by securing the DBS-CG1 and banding tool in place. The DBS-CG1-F holding fixture secures the banding tool in place during calibration. This fixture only works with the Two-Step Tools and DBS-CG1 Calibration Instrument (Banding tools and DBS-CG1 are sold separately).

BANDING TOOL KITS

DMC60A – Complete EMI/RFI Shielding Maintenance Repair System:

If your process calls for the welded buckle shield bands, the Two- Step Band Installation Kit will provide all tools and accessories to support the assembly or maintenance of your wiring system.

Also included are all calibration, support accessories, and illustrated operating instructions for all the tooling included.

The DMC60A kit is equipped to install all M85049/128-1, -2 (.250 Wide) welded EMI/RFI shield bands. The DMC1379 kit is similar to the DMC60A, but without cutters and shielding (includes all two step tools for .250 wide welded buckle bands).

The DMC60A kit is supplied in 1 fiberglass case and includes: Name Plate, Foam Pads/Inserts, Contents and Instruction Sheets.

DMC60A Contents

QTY
PART NUMBER
DESCRIPTION
1DBS-1100 (M81306/2-01A)Hand Operated Band Application Tool – 1/4”
1DBS-BR1Band Removal Tool
1DBS-RO3 (M81306/2-01C)Roll-Over Tool for .250 Band Tab
1DBS-GG2Field Calibration Fixture for DBS-1100
1G691Go/No-Go Gage for DBS-CG2 Fixture

 

AS85049/128 TOOL IDENTIFICATION CHART

TOOL MIL P/N
DESCRIPTION
WIDTH
DMC P/N
APPLICATION
M81306/2-01Set: Two-Step Tool and Roll-Over Tool.250
DBS-1101
M85049/128-1 & -2
M81306/2-02Set: Two-Step Tool and Roll-Over Tool.125
DBS-1201
M85049/128-5 & -6
M81036/2-01ATwo-Step Band Tool.250
DBS-1100
M85049/128-1 & -2
M81036/2-02BTwo-Step Band Tool.125
DBS-1200
M85049/128-5 & -6
M81036/2-01CRoll Over Tool.250
DBS-R03
M85049/128-1 & -2
M81036/2-02DRoll Over Tool.125
DBS-RO5
M85049/128-5 & -6
M81036/2-01ESet: Tension Verification Gage & Compression Fixture.250
DBS-CG2A
DBS-1100
M81036/2-02FSet: Tension Verification Gage & Compression Fixture.125
DBS-CG3A
DBS-1200

AS85049/128 BAND IDENTIFICATION CHART

BAND MIL P/N
CONFIGURATION
WIDTH
DMC P/N
TERMINATE WITH
M85049/128-1Welded Buckle, Flat, .250 wide x 14.25″ long.250DBS-128-1Two-Step Only
M85049/128-2Welded Buckle, Pre-Coiled, .250 wide x 14.25″ long.250DBS-128-2Two-Step Only
M85049/128-5Welded Buckle, Flat, .125 wide x 9″ long.125DBS-128-5Two-Step Only
M85049/128-6Welder Buckle, Pre-Coiled, .125 wide x 9″ long.125DBS-128-6Two-Step Only

TWO-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS

.250 Width Band Tools
DBS-1100Hand Operated Band Application Tool (M8103/2-01)
DBS-1101Hand Operated Band Application Tool Set includes DBS-1100, DBS-RO3 (M81306/2-01)
DBS-1102Hand Operated Band Application Tool Set (includes DBS-1100, DBS-RO3, DBS-CG2 & G691
DBS-1100-32Tension Adjustment Key
DBS-1100-7Replacement Blade for .250 Band Tools
DBS-RO3Roll-Over Tool for .250 Band Tab (M81306/2-01C)
.125 Width Mini-Band Tools
DBS-1200Hand Operated Mini Band Tool (M8103/2-02B)
DBS-1201Hand Operated Mini Band Application Tool Set (includes DBS-1200, DBS-RO5)
DBS-1202Hand Operated Mini Band Application Tool Set (includes DBS-1200, DBS-RO5, DBS-CG3 &G752)
DBS-1100-7Replacement Blade for .125 Band Tools
DBS-RO5 Roll-Over Tool for .125 Band Tab (M81036/2-02D)
Pneumatic Band Tools for .250 width Bands
PBT1100 Two-Step Pneumatic Band Application Tool
Pneumatic Band Tools for .125 width Bands
PMBT1200 Two-Step Pneumatic Band Application Tool
Tool Calibration Instrumentation
DBS-CG1 Laboratory Verification Instrument for DBS-1100 & DBS-1200 series band tools
DBS-CG1-FDBS-CG1 Holding Fixture (Banding tool & DBS-CG1 NOT included)
DBS-CG2 Field Verificatiion Fixture for DBS-1100
G691Go/No-Go Gage for DBS-CG2 Fixture
DBS-CG2A M81306/2-01E Field Verification Set which includes DBS-CG2 & G691
DBS-CG3 Field Verification Fixture for DBS-1200
G752 Go/No-Go Gage for DBS-CG3 Fixture
DBS-CG3A M81306/2-02F Field Verification Set which includes DBS-CG3 & G752
Banding Application Kits
DMC1379 .250 Banding Tool Kit WITHOUT cutters and shielding components
DMC60A .250 Banding Tool Kit with bands and shielding components
Bands & Rings
DBS-128-1M85049/128-1 .2501 wide x 14.25″ long EMI/RFI Band (Welded Flat)
DBS-128-2M85049/128-2 .2501 wide x 14.25″ long EMI/RFI Band (Welded Pre-Coiled)
DBS-128-5M85049/128-5 .1252 wide x 9″ long EMI/RFI Band (Welded Flat)
DBS-128-6M85049/128-6 .1252 wide x 9″ long EMI/RFI Band (Welded Pre-Coiled)
4-1376*.500 Dia. Split Ring Set (M85049/93-08)
4-1377*.750 Dia. Split Ring Set (M85049/93-12)
4-1378*1.00 Dia. Split Ring Set (M85049/93-16)
4-1379*1.50 Dia. Split Ring Set (M85049/93-24)
DBS-BR1Band Removal Tool
1 – Actual width .245
3 – Actual width .115
*Other diameters avaialble – Consult DMC for details

For more information on Banding

Banding Tool Applications
Banding Proceedures
One-Step Banding Tool System