Common Dies for HX4, HXE4B, HX23 & HD37

Many die configurations for crimping terminals and splices are required for OEM and maintenance operations. Interchangeable dies eliminate the need for separate fixed die crimp tools for each and every different application.

Many die configurations for crimping terminals and splices are required for OEM and maintenance operations. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

MILITARY P/NDMC P/NNSNA. HEXLENGTHB. HEXLENGTHMILITARY GAGE P/NDMC GAGE P/N
M22520/5-02Y200P5120-01-335-8244.091.090.068.270M22520/6-030G207
M22520/5-03Y1965120-01-335-8245.128.325.105.325M22520/6-001G150
M22520/5-04Y1525120-01-335-8246.138.090.118.270M22520/6-002G186
M22520/5-05Y1975120-01-335-8247.213.325.178.325M22520/6-006G185
M22520/5-06Y2035120-01-335-8248.128.094M22520/6-003G155
M22520/5-07Y1955120-01-335-8249.255.325M22520/6-011G170
M22520/5-08Y2155120-01-335-8250.128.375M22520/6-003G155
M22520/5-09Y204P5120-01-335-8251.178.400.068.093M22520/6-006G185
M22520/5-10Y1895120-01-335-8252.160.400M22520/6-005G188
M22520/5-11Y205P5120-01-335-8253.213.400.068.093M22520/6-008G180
M22520/5-13Y206P5120-01-335-8254.255.400.068.093M22520/6-011G170
M22520/5-15Y207P5120-01-335-8255.263.400.068.093M22520/6-012G192
M22520/5-17Y1935120-01-335-8256.118.375M22520/6-002G186
M22520/5-19Y1425120-01-335-8257.255.400.213.400M22520/6-008G180
M22520/5-21Y1495120-01-335-8258.475.400M22520/6-025G203
M22520/5-23Y1455120-01-335-8259.384.400M22520/6-020G199
M22520/5-25Y110P5120-01-335-8260.429.400.100.120M22520/6-031G208
M22520/5-27Y1515120-01-335-8261.532.400M22520/6-027G205
M22520/5-29Y109P5120-01-335-8262.324.400.100.120M22520/6-031G208
M22520/5-31Y1505120-01-335-8263.501.400M22520/6-026G204
M22520/5-33Y1365120-01-335-8264.343.400.105.400M22520/6-018G175
M22520/5-35Y1375120-01-335-8265.324.400.128.400M22520/6-017G197
M22520/5-37Y1385120-01-335-8266.314.400.151.400M22520/6-016G196
M22520/5-39Y1395120-01-335-8267.309.400.160.400M22520/6-015G195
M22520/5-41Y1405120-01-335-8268.290.400.178.400M22520/6-014G194
M22520/5-43Y1415120-01-335-8269.268.400.197.400M22520/6-013G193
M22520/5-45Y1435120-01-335-8270.231.400.218.400M22520/6-009G190
M22520/5-47Y1445120-01-335-8271.359.400M22520/6-019G198
M22520/5-49Y1465120-01-335-8292.401.400M22520/6-021G200
M22520/5-51Y1475120-01-335-8293.431.400M22520/6-023G201
M22520/5-53Y1485120-01-335-8294.454.400M22520/6-024G202
M22520/5-55Y1025120-01-335-8295.324.400M22520/6-017G197
M22520/5-57Y209P5120-01-335-8296.213.400.100.120M22520/6-031G208
M22520/5-59Y208P5120-01-335-8297.255.400.100.120M22520/6-031G208
M22520/5-61Y1785120-01-335-8298.429.400M22520/6-022G165
M22520/5-63Y314P5120-01-335-8299.263.400.091.091
M22520/5-100Y5015120-01-335-8300Pre-Insulated Terminal Crimp 26-10 AWG
M22520/5-101Y5275120-01-335-8301Pre-Insulated Splice Crimp 26-20 AWG
M22520/5-102Y5395120-01-335-8302Splice Crimp 12-16 AWG
M22520/5-103Y5405120-01-335-8303Splice Crimp 16-26 AWG
M22520/5-104Y692
M22520/5-105Y6315120-01-361-9554.218.307G465
M22520/5-106*Y1115Adjustable Insulation Terminal Crimp for Red 18-22 AWGG1369
M22520/5-107*Y1116Adjustable Insulation Terminal Crimp for Blue 14-16 AWG
M22520/5-108*Y1117Adjustable Insulation Terminal Crimp for Yellow 10-12 AWG

*QPL is progress

* Additional dies available, consult DMC

Dies for HD51 5.5 Ton Crimping Tool 

The HD51 Medium Duty Hydraulic Crimper is the most popular hand operated hydraulic crimper.

The HD51 is still lightweight at 4.6 pounds, but the 5.5 tons of die force and the larger die configuration extends the range of crimping capabilities to 2/0 AWG* conductors in many applications.

MILITARY P/NDMC P/NA. CAVITYA. LENGTHB. CAVITYB. LENGTHAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
N/AHD51-101.325.125.216.187.325 / .216, HexesN/A
N/AHD51-105.170.250For Insulated Terminals Size 8N/AG682
N/AHD51-106.202.312For Insulated Terminals Size 6N/AG683
N/AHD51-107.254.375For Insulated Terminals Size 4N/AG684
N/AHD51-110.530.365.530, HexN/A
N/AHD51-112.440.358.538.358.440 / .538, HexesN/A
N/AHD51-113.312.470For Insulated Terminals Size 2N/AG801
N/AHD51-114N.135.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 8 (Single Indent)N/AG1150
N/AHD51-115N.126.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 6 (Single Indent)N/AG1151
N/AHD51-116N.131.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 4 (Single Indent)N/AG1152
N/AHD51-117N.190.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2 (Single Indent)N/AG1153
N/AHD51-118N.135.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 8 (Double Indent)M5259/6-001G1150
N/AHD51-119N.126.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 6 (Double Indent)M5259/6-002G1151
N/AHD51-120N.131.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 4 (Double Indent)M5259/6-003G1152
N/AHD51-121N.190.312For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2 (Double Indent)M5259/6-004G1153
N/AHD51-122N.275.470For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 1/0 (Single Indent)N/AG1154
N/AHD51-123N.275.470For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 1/0 (Double Indent)M5259/6-005G1154
N/AHD51-124N.320.470For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2/0 (Double Indent)M5259/6-006G1155
N/AHD51-125N.320.470For Uninsulated AS7928 Copper Terminals and AS7974 Contacts Size 2/0 (Single Indent)N/AG1155
N/AHD51-127.445.250.395.200.445 / .395, HexesN/A
N/AHD51-130-1R .100

H .300

#2 – #8 Uninsulated
Needs HD51-131-2
or HD51-132-2
N/A
N/AHD51-131-2R .275R .145#2 & #8 Uninsulated
Needs HD51-130-1
N/AG744

G747

N/AHD51-132-1R .219R .188#4 & #6 Uninsulated
Needs HD51-130-1
N/AG745

G746

N/AHD51-133-2.312.170#2 & #8 Insulated
Needs HD51-113-1 for #2
& HD51-105-1 for #8
N/AG801 (#2)

G682 (#8)

N/AHD51-134-2.202.254#4 & #6 Insulated
Needs HD51-106-1 for #6
& HD51-107-1 for #4
N/AG683 (#6)

G684 (#4)

N/AHD51-138.377.435#2 Uninsulated .377, Hex
MS90485-2 Equiv.
N/A
N/AHD51-139.587.400.587 HexN/A
N/AHD51-140.956.500.956 & .500 HexN/A
N/AHD51-144.140.470.140 HexN/A
N/AHD51-148.216.216 HexN/A
N/AHD51-149.660.400.660 HexN/A
N/AHD51-150.352.470AB Twinax Pin & Socket Contacts HexN/A
N/AHD51-152.304.470Packard Hughes .437 Ferrules GageN/A
N/AHD51-154.339.437For Insulated Terminals Size 1
MS23002-1 Equiv.
N/AG726
N/AHD51-157#10 Flag TerminalN/A
N/AHD51-159.312.470#2 AWG Insulated HexN/A
N/AHD51-160.5001.300#2 Uninsulated
For Aluminum Wire, Hex
N/A
N/AHD51-162.218.470.218, HexN/A
N/AHD51-163P.210.310For Uninsulated Terminals Size 8, Functional Equiv MS90485-8N/AG720
N/AHD51-164P.240.310For Uninsulated Terminals Size 6, Functional Equiv MS90485-6N/AG721
N/AHD51-165P.299.372For Uninsulated Terminals Size 4, Functional Equiv MS90485-4N/AG722
N/AHD51-166P.417.435For Uninsulated Terminals Size 1, Functional Equiv MS90485-1N/AG834
N/AHD51-167P.456.435For Uninsulated Terminals Size 1/0, Functional Equiv MS90485-01N/AG835
N/AHD51-168P.500.470For Uninsulated Terminals Size 2/0, Functional Equiv MS90485-02N/AG836
N/AHD51-169P.562.470For Uninsulated Terminals Size 3/0, Functional Equiv MS90485-03N/AG837
N/AHD51-170P.618.470For Uninsulated Terminals Size 4/0, Functional Equiv MS90485-04N/AG838

* Additional dies available, consult DMC

Dies for EMC3300 Electro Mechanical Crimp Tool 

The scissor action EMC 3300  offers advanced Ergonomic Tool Design with “Safe Distance” Trigger Closing Control. Dies for the EMC3300 crimp splices, insulated, and uninsulated terminals. Ask DMC for information regarding requivilant dies for our popular “Y” die series.

DMC P/NA. CAVITYA. LENGTHB. CAVITYB. LENGTHC. CAVITYC.LENGTHD. CAVITYD. LENGTHAPPLICATIONDMC GAGE P/N
EMC-101D.072.089.116.142W, R, B, Y Insulated Spare Wire Caps
EMC-102D.082.096.132R, B, Y Insulated Terminals (TE58423-1)
EMC-102DL.082.096.132Same as EMC-102D plus Locator
EMC-105D.079.092.124EQUIV. TO DCT4-105
EMC-106D.042 SQ.090.128.400.178.400.042 sq, .128 hex, .178 hex
EMC-108D.068.095.213.400.255.400.068 sq, .213 hex, .255 hex
EMC-117D.128.500.178.500.213.500.255.500.128 hex, .178 hex, .213 hex, .255 hex (AMPHENOL SOCAPEX SX660-0062)
EMC-129D.028 GAGE.047 GAGE.068 GAGEM81824/1-X splices (comparable to M22520/37-01, GMT 232)
EMC-199D.062/.067 GAGE.236.084/.089 GAGE.236.110-.115 GAGE.236Equivalent to T & B ERG4002
EMC-204D.095 GAGE.250.100 GAGE.250Equivalent to TE 58630-1 tool for ULTRA-FAST 12-10 Terminals
EMC-277D.114-.120.215.148-.154.215.030-.050.215.075-.095.215Equivalent to GMT277
EMC-1005D.049.057.079Uninsulated Terminals 10-22 AWG (Equiv to GMT1005, comparable to TE49935)
EMC-1006D.054.062.086High Temp Uninsulated Terminals 10-22AWG (Equiv to GMT1006, comparable to TE46447)

* Additional dies available, consult DMC

Dies for TBHD1M and HD120* 12 Ton Crimping Tool 

The TBHD1M Remote Hydraulic Crimp Head (MS25441-1) and HD120 exert 12 tons of crimp force and extends the range of crimping capabilities to 4/0 AWG conductors.

* The HD120 is currently not on QPL. Request for Qualification has been sent to the QA and is in progress

MS23002* Dies & Gages for MS25036 Insulated Terminals

MILITARY P/NDMC P/NAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
MS23002-8HD002-8For Insulated Terminals Size 8MS23003-8G723
MS23002-6HD002-6For Insulated Terminals Size 6MS23003-6G724
MS23002-4HD002-4For Insulated Terminals Size 4MS23003-4G725
MS23002-2HD002-2For Insulated Terminals Size 2MS23003-2G281
MS23002-1HD002-1For Insulated Terminals Size 1MS23003-1G726
MS23002-01HD002-01For Insulated Terminals Size 1/0MS23003-01G727
MS23002-02HD002-02For Insulated Terminals Size 2/0MS23003-02G728
MS23002-03HD002-03For Insulated Terminals Size 3/0MS23003-03G282
MS23002-04HD002-04For Insulated Terminals Size 4/0MS23003-04G729

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC

MS90485* Dies & Gages for MS20659 Uninsulated Terminals

MILITARY P/NDMC P/NAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
MS90485-8HD485-8For Uninsulated Terminals Size 8MS90486-8G720
MS90485-6HD485-6For Uninsulated Terminals Size 6MS90486-6G721
MS90485-4HD485-4For Uninsulated Terminals Size 4MS90486-4G722
MS90485-2HD485-2For Uninsulated Terminals Size 2MS90486-2G833
MS90485-1HD485-1For Uninsulated Terminals Size 1MS90486-1G834
MS90485-01HD485-01For Uninsulated Terminals Size 1/0MS90486-01G835
MS90485-02HD485-02For Uninsulated Terminals Size 2/0MS90486-02G836
MS90485-03HD485-03For Uninsulated Terminals Size 3/0MS90486-03G837
MS90485-04HD485-04For Uninsulated Terminals Size 4/0MS90486-04G838

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC

MS25442* Dies & Gages for AS70991 (MS25435) Uninsulated Terminals

MILITARY P/NDMC P/NAPPLICATIONMILITARY GAGE P/NDMC GAGE P/N
MS25442-8AHD442-8AFor Uninsulated Terminals Size 8MS25472-1G1129
MS25442-6AHD442-6AFor Uninsulated Terminals Size 6MS25472-2G1130
MS25442-4AHD442-4AFor Uninsulated Terminals Size 4MS25472-3G1131
MS25442-2AHD442-2AFor Uninsulated Terminals Size 2MS25472-4G1132
MS25442-1AHD442-1AFor Uninsulated Terminals Size 1MS25472-5G1133
MS25442-01AHD442-01AFor Uninsulated Terminals Size 1/0MS25472-6G1134
MS25442-02AHD442-02AFor Uninsulated Terminals Size 2/0MS25472-7G1135
MS25442-03AHD442-03AFor Uninsulated Terminals Size 3/0MS25472-8G1136
MS25442-04AHD442-04AFor Uninsulated Terminals Size 4/0MS25472-9G1137

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies). Additional dies available, consult DMC