Open Frame Crimp Tools

M22520/5-01 (HX4) & M22520/10-01 (HX3)

The DMC HX4 and HX3 series crimp tools feature a system of interchangeable dies which eliminate the need of separate fixed die crimp tools for each and every different application. Many maintenance and manufacturing concerns have standardized on one of these models, thus eliminating the cost associated with maintaining and calibrating bulky inventories of single purpose tools.

 

The crimping dies snap into the tool frame and are retained in place by internal spring clips. They may be permanently secured, if desired, by driving a roll pin into the holes provided.

 

The tool frames are equipped with a positive ratchet assembly which controls complete handle movement in both directions.

 

Dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and biaxial connectors and contacts conforming to MIL-C-39012, MIL-C-39029, and numerous proprietary configurations. Other designs are available for varying termination techniques.

 

Dies in various crimp patterns are also available for insulated and uninsulated terminal lugs, wire splices and end caps relating to M7928, MS17143, MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21003 through MS21015, and commercial part numbers. Several power contacts too large for conventional hand tools are also covered by interchangeable dies for the standard tool frame (HX4).

Bench Press Style Open Frame Crimp Tools

The UDT4 & UDT3 tools have the die frame opening on the opposite side of the tool frame from the HX4 & HX3 so the tool can be used as a portable bench top press or as a hand tool. The tool frames are equipped with the same positive ratchet assembly and accept the same “Y” and “X” series dies. When used as a bench top press, the operator gains a greater mechanical advantage, thereby reducing operator fatigue.

Common Dies for HX4, HXE4B, HX23 & HD37

Die Part Number

MILITARY P/NDMC P/NNSNA. HEXLENGTHB. HEXLENGTHMILITARY GAGE P/NDMC GAGE P/N
M22520/5-02Y200P5120-01-335-8244.091.090.068.270M22520/6-030G207
M22520/5-03Y1965120-01-335-8245.128.325.105.325M22520/6-001G150
M22520/5-04Y1525120-01-335-8246.138.090.118.270M22520/6-002G186
M22520/5-05Y1975120-01-335-8247.213.325.178.325M22520/6-006G185
M22520/5-06Y2035120-01-335-8248.128.094M22520/6-003G155
M22520/5-07Y1955120-01-335-8249.255.325M22520/6-011G170
M22520/5-08Y2155120-01-335-8250.128.375M22520/6-003G155
M22520/5-09Y204P5120-01-335-8251.178.400.068.093M22520/6-006G185
M22520/5-10Y1895120-01-335-8252.160.400M22520/6-005G188
M22520/5-11Y205P5120-01-335-8253.213.400.068.093M22520/6-008G180
M22520/5-13Y206P5120-01-335-8254.255.400.068.093M22520/6-011G170
M22520/5-15Y207P5120-01-335-8255.263.400.068.093M22520/6-012G192
M22520/5-17Y1935120-01-335-8256.118.375M22520/6-002G186
M22520/5-19Y1425120-01-335-8257.255.400.213.400M22520/6-008G180
M22520/5-21Y1495120-01-335-8258.475.400M22520/6-025G203
M22520/5-23Y1455120-01-335-8259.384.400M22520/6-020G199
M22520/5-25Y110P5120-01-335-8260.429.400.100.120M22520/6-031G208
M22520/5-27Y1515120-01-335-8261.532.400M22520/6-027G205
M22520/5-29Y109P5120-01-335-8262.324.400.100.120M22520/6-031G208
M22520/5-31Y1505120-01-335-8263.501.400M22520/6-026G204
M22520/5-33Y1365120-01-335-8264.343.400.105.400M22520/6-018G175
M22520/5-35Y1375120-01-335-8265.324.400.128.400M22520/6-017G197
M22520/5-37Y1385120-01-335-8266.314.400.151.400M22520/6-016G196
M22520/5-39Y1395120-01-335-8267.309.400.160.400M22520/6-015G195
M22520/5-41Y1405120-01-335-8268.290.400.178.400M22520/6-014G194
M22520/5-43Y1415120-01-335-8269.268.400.197.400M22520/6-013G193
M22520/5-45Y1435120-01-335-8270.231.400.218.400M22520/6-009G190
M22520/5-47Y1445120-01-335-8271.359.400M22520/6-019G198
M22520/5-49Y1465120-01-335-8292.401.400M22520/6-021G200
M22520/5-51Y1475120-01-335-8293.431.400M22520/6-023G201
M22520/5-53Y1485120-01-335-8294.454.400M22520/6-024G202
M22520/5-55Y1025120-01-335-8295.324.400M22520/6-017G197
M22520/5-57Y209P5120-01-335-8296.213.400.100.120M22520/6-031G208
M22520/5-59Y208P5120-01-335-8297.255.400.100.120M22520/6-031G208
M22520/5-61Y1785120-01-335-8298.429.400M22520/6-022G165
M22520/5-63Y314P5120-01-335-8299.263.400.091.091
M22520/5-100Y5015120-01-335-8300Pre-Insulated Terminal Crimp 26-10 AWG
M22520/5-101Y5275120-01-335-8301Pre-Insulated Splice Crimp 26-20 AWG
M22520/5-102Y5395120-01-335-8302Splice Crimp 12-16 AWG
M22520/5-103Y5405120-01-335-8303Splice Crimp 16-26 AWG
M22520/5-104Y692
M22520/5-105Y6315120-01-361-9554.218.307G465
M22520/5-106*Y1115Adjustable Insulation Terminal Crimp for Red 18-22 AWGG1369
M22520/5-107*Y1116Adjustable Insulation Terminal Crimp for Blue 14-16 AWG
M22520/5-108*Y1117Adjustable Insulation Terminal Crimp for Yellow 10-12 AWG

*QPL is progress

* Additional dies available, consult DMC

Die Part Number

Die Closure Dimensions

MILITARY P/NDMC P/NNSNA. HEXLENGTHB. HEXLENGTH
M22520/10-02X115S5120-01-335-8304.091.090.068.270
M22520/10-03X1035120-01-335-8305.255.325
M22520/10-04X1235120-01-335-8277.138.090.118.270
M22520/10-05X1015120-01-335-8278.128.325.105.325
M22520/10-06X1255120-01-335-8279.160.400
M22520/10-07X1025120-01-335-8280.213.325.178.325
M22520/10-08X1405120-01-335-8281.128.093
M22520/10-09X1295120-01-335-8282.118.327
M22520/10-10X1365120-01-335-8283.128.375
M22520/10-11X2255120-01-335-8284.105.400
M22520/10-13X1185120-01-335-8285.128.400
M22520/10-15X2265120-01-335-8286.161.400
M22520/10-17X1495120-01-335-8287.178.400
M22520/10-19X1475120-01-335-8288.197.400
M22520/10-21X1445120-01-335-8289.213.400
M22520/10-23X1555120-01-335-8290.218.400
M22520/10-25X156.231.400
M22520/10-27X1875120-01-335-8291.255.400
M22520/10-100X5155120-01-335-8272Terminal/Splice Crimp 12-10 AWG
M22520/10-101X5115120-01-335-8273Terminal/Splice Crimp 26-14 AWG
M22520/10-102X5255120-01-335-8274Terminal/Splice Crimp 26-24 AWG
M22520/10-103X5275120-01-335-8275Splice Crimp 16-12 AWG
M22520/10-104X5285120-01-335-8276Splice Crimp 26-16 AWG